{"id":11650,"date":"2021-08-12T09:09:21","date_gmt":"2021-08-12T07:09:21","guid":{"rendered":"https:\/\/egatec.dk\/industry\/industries\/mattress-industry\/pack-pal\/"},"modified":"2021-08-12T12:50:06","modified_gmt":"2021-08-12T10:50:06","slug":"pack-pal","status":"publish","type":"page","link":"https:\/\/egatec.dk\/en\/industry\/industries\/mattress-industry\/pack-pal\/","title":{"rendered":"Pack & Pal"},"content":{"rendered":"
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TEMPUR: Egatec Pack & Pal<\/h1>\n[\/vc_column_text][vc_column_text]\n
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Automatic packing and palletizing system<\/h3>\n<\/div>\n[\/vc_column_text][vc_empty_space][vc_column_text]Through time EGATEC has specially designed, built and delivered many systems. These machines are being used in the manufacturing and packing of mattresses in the Bed Industry. The system packs and palletizes finished mattresses fully automatically.[\/vc_column_text][vc_column_text]The System can handle up to 60 mattresses per minute. This means that every 60 seconds a mattress can be packed and palletized. Not to mention placed on the pallet with accuracy +\/- 4mm resulting in very strong stack capable of higher quantities.[\/vc_column_text][vc_column_text]EGATEC Pack and Pal is fully programmable and can handle different types and sizes of mattresses and box sizes[\/vc_column_text][vc_empty_space][vc_column_text]\n\n\n\n\n
Mattress types:<\/strong><\/td>\nFoam, box spring, slats bed, and elevation<\/td>\n<\/tr>\n
Mattress format:<\/strong><\/td>\nLength\u00a0: 2000-2200
\nWidth: 700-2200
\nHeight: 100-350 \/ 200-450 (250mm span)
\nWeight: 0-120<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text][\/vc_column][vc_column width=”1\/3″ offset=”vc_hidden-xs”][vc_empty_space height=”15″][vc_video link=””]
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For mere information<\/strong>
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(+45) 63 15 20 60<\/a><\/strong><\/span><\/span><\/p>\n[\/vc_column_text][vc_empty_space height=”15″][vc_btn title=”Kontakt salg” color=”warning” align=”center” i_icon_fontawesome=”far fa-envelope” add_icon=”true” link=”url:https%3A%2F%2Fegatec.dk%2Fkontakt%20|title:Contact”][\/vc_column][\/vc_row][vc_row center_row=”yes”][vc_column][vc_single_image image=”11678″][vc_empty_space height=”30px”][\/vc_column][\/vc_row][vc_row center_row=”yes” bg_color=”#eaeaea”][vc_column][vc_column_text]\n

Function descriptions:<\/span><\/h2>\n[\/vc_column_text][vc_empty_space height=”30px”][vc_row_inner][vc_column_inner padding_top=”10″ padding_bottom=”10″ padding_left=”10″ padding_right=”0″][vc_column_text]Mattress push:<\/strong><\/p>\n

T<\/strong>he pushing machine does just that. It pushes a finished mattress into the open box waiting at the folding station. The mattress length determines not only the box in waiting but also the length of the\u00a0push.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner padding_top=”10″ padding_bottom=”10″ padding_left=”10″ padding_right=”0″][vc_empty_space height=”20px”][vc_column_text]Fold and glue station: <\/strong><\/p>\n

The folding station actually unfolds the flat box so that it is ready to accept the next mattress on the line. When the mattress is in the box the folding machine positions the end flaps for automatic gluing and finishes by pressing firmly in place. The finished packed mattress is corrected to position \u201c0\u201d and collected by the crane on its way to palletizing.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner padding_top=”10″ padding_bottom=”10″ padding_left=”10″ padding_right=”0″][vc_column_text]Crane:<\/strong><\/p>\n

The crane is an important integrated part of the machine Pack and Pal. It is continually handling boxes, packed mattresses and pallets.
\nThe crane\u00a0has multiple functions and to ensure its stability is constructed of heavy duty profile material.<\/p>\n[\/vc_column_text][vc_column_text]The Pack and Pal system and its programming are capable of mixed palletized runs. If a blend of different size and type mattresses is required flexible programming makes it possible. Palletizing in this fashion takes more time but is perfect for night production or companies operating\u00a0Just in Time<\/em>\u00a0protocol. All systems are designed considering customer wishes and their existing machines.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space][\/vc_column][\/vc_row][vc_row center_row=”yes”][vc_column][vc_empty_space][vc_column_text]\n

Module Based Solutions for Vertical Shipping.<\/span><\/strong><\/h2>\n[\/vc_column_text][vc_empty_space height=”20px”][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]EGATEC Pack & Pal is modularly built. This gives the system flexibility and the different modules can be implemented in any production after customer\u2019s wishes and needs. Our customers decide how much or how little of their existing system is used. For example if you\u2019re happy with your plastic wrapper we will put it in the system.<\/p>\n

A system built module by module gives our customers the freedom to also choose the level of atomization. Chosen stations can be left manual if required.<\/p>\n

Flexibility proves valuable in the build as well as the packing process. Switching between different size mattresses is done automatically without a loss in production time.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/2″][vc_column_text]This means, if you had three different size beds coming from three different lines you could send them through one Pak and Pal system by simply giving the crane access to the 3 corresponding boxes on the\u00a0crane line.<\/em>3 different stacking pallets would be required if this was the case.<\/p>\n

Shipping pallets are directly on the floor. This allows manufacturers with limited space to use a tow truck or forklift to remove finished pallets or place new supplies of cardboard under the\u00a0crane.<\/em><\/p>\n

The packed mattresses in this system are stacked flat. If you require we have a machine that takes the appropriate number of beds and stands them up on end, then places them on a pallet for\u00a0Vertical Shipping.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space][\/vc_column][\/vc_row][vc_row center_row=”yes” tablet_fullwidth_cols=”yes” bg_color=”#26437f”][vc_column width=”1\/3″][vc_empty_space][vc_column_text]EGATEC A\/S<\/strong><\/span>[\/vc_column_text][vc_empty_space height=”20px”][vc_column_text]<\/i> Hvidk\u00e6rvej 3,\u00a05250 Odense SV
\n<\/i> (+45) 63 15 20 60<\/strong>
\n<\/i> kontakt@egatec.dk<\/strong>
\nCVR: DK27348440[\/vc_column_text][\/vc_column][vc_column width=”1\/3″][vc_empty_space][vc_column_text]Membership<\/strong><\/span>[\/vc_column_text][vc_empty_space][vc_row_inner][vc_column_inner width=”2\/3″][vc_single_image image=”8922″ onclick=”custom_link” img_link_target=”_blank” link=”https:\/\/egatec.dk\/wp-content\/uploads\/2021\/02\/Odense-Robotics-membership-certificate.pdf”][\/vc_column_inner][vc_column_inner width=”1\/3″][\/vc_column_inner][\/vc_row_inner][\/vc_column][vc_column width=”1\/3″][vc_empty_space][vc_column_text]Nyhedsbrev<\/strong><\/span>[\/vc_column_text][vc_column_text]Tilmeld dig Egatec’s popul\u00e6re nyhedsbrev om automations- og robotteknologi.<\/span>[\/vc_column_text][vc_empty_space height=”20px”]\t\t\t

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